Triangles for Fabricators — Easy Transitions
Triangles for Fabricators — Easy Transitions
In this shop demo, host Kevin Roy uses simple triangular layout to:
- Neck down 4" square tube to 2" cleanly and fast, and
- Lay out a ramp for a 7" rise with a 10° approach—perfect for forklifts.
What you’ll learn:
- Why triangles matter: Fast layout for slopes, cones, squares, rectangles—triangulation saves rework
-
4" → 2" transition (even reduction):
- Mark 3" back on the 4" tube; work off center for reference lines
- Transfer the face-to-corner line to form your triangle (your bend angle)
- Cut corners with a zip wheel, then heat along the reference line and hammer to close
- Allow for material thickness—leave a touch of extra so it doesn’t bind at the weld
-
Ramp layout from specs (no site visit):
- Given 7" rise and 10° max slope, set 10° on a protractor (90 → 100 = +10°; or 170° when horizontal)
- Project lines for lag locations and ramp edges from the 10° baseline
- Pull checks from the layout and build a small demo piece to validate angles before fab/installation
Tools used Silver Streak marker • Combination square • Protractor • Straightedge • Zip cut wheel • Torch/heat & hammer
Kevin Roy
Kevin Roy
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